Moulded assembly inspection Insert-region appearance

Moulded carriers: make the visible insert regions repeatable

The source crop shows bright rectangular regions within a moulded carrier. The catalog describes a toy metal-insert check, but the evidence does not identify which image regions are required inserts or show penetration through opaque plastic.

Verify what each visible region represents before using it as an assembly rule.

此设置中的零件 构建此系统
3D illustration of the inspection setup: Visible insert regions in a moulded carrierReviewed source crop: several bright rectangular regions and moulded carrier features remain visible. Upper moulded branding is excluded.Real camera capture
3D 的布置示意图 · 在 3D 中探索
  • 光源内光线LS-DS260 · 白色
  • 证据实际应用实验室图像
  • 成像套件建议的相机、镜头和夹具
  • 验收在代表性零件上验证

挑战

Moulded ribs, reflective inserts and accepted part texture can create similar-looking regions.

An assembly rule requires a drawing or verified sample map specifying which regions must be present.

解决方案

The source identifies the white dome for checking metal blocks in a toy-related assembly. The capture does not independently map the bright regions to material or acceptance states.

Use the proposed longer-working-distance camera/lens arrangement to test visible insert regions on the actual carrier. The source scale is unknown; the 3D carrier is a representative specimen, not a sized reconstruction.

工作原理

  1. 1

    Diffuse reflected light provides a way to test the visible carrier features without relying on a single narrow highlight.

  2. 2

    This source does not demonstrate viewing through opaque plastic or establishing insert security, material identity or product safety.

照明应用-实验室目录截屏

可检测的证据

图像中可见

Bright rectangular regions and moulded carrier geometry are visible in the reviewed crop.

光源报告

The source captions a metal-block-presence check in a toy assembly and identifies the white LS-DS260.

如何使用此证据

One cropped appearance image, with no insert-location map, missing-insert comparison, material verification, retention test or safety result. Source carrier dimensions are unknown.

从图像对比度到生产决策

部件验证项

  1. 01

    Map the required visible regions

    Use an assembly drawing and verified accepted/missing states rather than assigning every bright region to an insert.

  2. 02

    Test mould and surface variation

    Include accepted ribs, finish, tilt and reflective-region changes.

  3. 03

    Validate assembly requirements separately

    Keep visible-presence decisions separate from material, retention and any required product-safety testing.

From the demo to your test bench

Parts in this setup

构建此系统
193 mm 穹顶光源 (LS-DS260) 光源已测试 LS-DS260 193 mm 穹顶光源 (LS-DS260) White LS-DS260 named in the source toy metal-block-presence example. Printed 260 mm outside diameter, 48 mm camera opening and 125.8 mm height. The proposed 25 mm macro lens uses its longer printed working-distance point to clear the large dome. $809.00 在建议设置中 Hikrobot MV-CS050-10GM(NPOE) 5 MP GigE 面阵相机, IMX264, Gen 2 基础版本, 单色, 无 PoE 相机推荐选择 MV-CS050-10GM(NPOE) Hikrobot MV-CS050-10GM(NPOE) 5 MP GigE 面阵相机, IMX264, Gen 2 基础版本, 单色, 无 PoE 建议使用5兆像素全局快门黑白相机进行对比度测试。请在实际应用中确认视场、采样、曝光和算法。 $819.00 在建议设置中 25mm, F2.8, 1.1", C-mount, 微距镜头 (65 mm (-0.4X) 至 260.4 mm (-0.1X)) (LS-KF2528M-ML) 镜头推荐选择 LS-KF2528M-ML 25mm, F2.8, 1.1", C-mount, 微距镜头 (65 mm (-0.4X) 至 260.4 mm (-0.1X)) (LS-KF2528M-ML) Proposed 25 mm C-mount macro lens at its printed 0.1x / 260 mm working-distance pair. The proposed 2448 × 2048 camera with 3.45 µm pixels gives a derived 84.456 × 70.656 mm field. Confirm focus, contrast and coverage on the actual sample; this is not a source measurement result. $319.00 在建议设置中 带XZ调节和玻璃托盘的相机支架，高度600 mm（LS-BT-XZ-G-6-6045） 相机测试站推荐选择 LS-BT-XZ-G-6-6045 带XZ调节和玻璃托盘的相机支架，高度600 mm（LS-BT-XZ-G-6-6045） 600 mm 支柱，600 × 450 mm 光学面包板，XZ 调节，玻璃托盘和如列表所示的两个光源支架。建议的台架夹具；请确认负载、行程以及相机/镜头夹具。 $359.00 在建议设置中

"测试"标识源中指定的部件。"我们的选择"是建议的替代品或配套部件。下单前请确认颜色、光学元件、控制器、电源、电缆和安装方式。

The set-up

测试光源LS-DS260, 白色
来源相机 / 镜头来源图像说明中未指定；建议零件如下
建议的镜头点0.1x在260毫米处，标称镜头组合
推导建议视野84.456×70.656毫米 = 传感器尺寸/0.1x；不是源测试视场
穹顶外壳 (印刷)260 mm OD × 48 mm camera opening × 125.8 mm high
Source carrier scaleUnknown; representative bench specimen only
安装（建议）LS-BT-XZ-G-6-6045；600 mm 立柱，600 × 450 mm 底座，玻璃托盘和两个随附的照明支架

精准安装光学元件

该工作站为光学测试台，其两个光源支架包含在目录列表中。3D 支柱和底座遵循公布的高度和占用空间。滑块、夹具和零件支撑件为示意图：下单前请确认相机螺钉孔位、镜头支撑、光源紧固件、允许负载和实际行程。

完善电气系统

根据精确的光源电压、驱动模式和功率选择控制器，然后确认相机数据/电源/I/O 电缆以及合适的 PC。这些配件不会被自动添加到建议的光学套件中。

Build this system

Start from this setup, adapt it to your part.

The configurator opens with this study's camera, lens, light and station picked. Swap any part, check fit and price, then buy or ask for a quote.

构建此系统 对建议配置进行报价 探索 3D 设置

相机和可用镜头 CAD 为发布模型。镜头和光源包络线使用打印尺寸。链接的工作站使用其发布的底座尺寸和立柱高度；滑车、支架、配件、零件和间距仅为示意。下单前请确认负载、行程、紧固件和间隙。光路仅解释布置，不模拟光学性能。代表性零件几何形状仅为示意，并非重建的检测证据。样本和照明角度仅为代表性，并非从来源采集中恢复的尺寸或设置。

塑料、橡胶和陶瓷

Related case studies

所有 塑料、橡胶和陶瓷 研究
Source polarized-light capture: a dark irregular surface region is visible on the pale ceramic part. 塑料、橡胶和陶瓷 Ceramic components · Surface appearance inspection 偏振光下的陶瓷釉面外观 在设定表面阈值前，稳定眩光和色彩处理。方法白色偏振环形光源探索研究 White arc bar: the pattern remains more visible across the captured field. 塑料、橡胶和陶瓷 Ceramics and building materials · Surface pattern inspection 陶瓷图案可见性 在对装饰图案进行分类之前，证明照明均匀性。建议光源外壳 (规格)196 × 20.3 × 27 mm探索研究 Source white parallel-backlight image showing the comb outline and repeated gaps between teeth. 塑料、橡胶和陶瓷 Moulded consumer parts · Repeated-feature inspection 梳齿和间隙检测 根据必须保持开启的最小间隙选择采样。方法白色平行背光源探索研究

使下一次试验更具体

请告知我们零件尺寸、最小缺陷或公差、可用工作距离、材料和线速度。并提供合格品与不良品的示例。

讨论您的应用 浏览所有案例研究

关于本案例研究：照片和相机图像来自我们销售的光源和光学元件制造商的应用实验室，是对所示零件进行成像；您的结果取决于您的零件、相机和设置。这是一个应用实验室研究，而非 LumaSpec 客户部署。源图表为报告结果；建议的组件需要重新测试。3D 场景仅用于说明布置，并不模拟成像性能。